Digital printing for flexible packaging is a printing process that directly prints graphics and texts on flexible packaging films (BOPP, PET, PE, aluminum composite film, etc.) via digital printing equipment without traditional gravure cylinders. It is an eco-friendly printing method suitable for short runs and variable data printing.
Traditional flexible packaging mainly adopts gravure printing, which requires plate making and machine adjustment, with high minimum order quantity and long lead time. In contrast, digital printing directly prints from digital files and eliminates all plate-making procedures. It is compatible with various composite flexible films, which can be printed into finished bags or printed on rolls for subsequent lamination and bag making.
◆Advantages of Digital Printing for Flexible Packaging
1.No plate making, ultra-low minimum order quantity
There is no need to engrave expensive gravure cylinders. Small orders of hundreds or even dozens of pieces are acceptable. The cost for new product trial sales and sample production is greatly reduced, ideal for emerging brands, niche products and limited-time promotional packages.
2.Fast delivery and instant sampling
Printing can start right after artwork confirmation without waiting for plate making. Samples can be finished on the same day, and small-batch orders can be shipped within 1 to 3 days, greatly shortening the packaging development cycle.
3.Support variable data printing
Each packaging bag can be printed with unique content, such as independent traceability QR codes, serial numbers, batch codes, personalized texts and custom patterns, suitable for anti-counterfeit packaging, customized packages for members and traceable food packaging.
4.Accurate color and flexible color matching
Adopting CMYK four-color plus spot color digital inks with precise computer color control and stable color difference. Revisions only require editing digital files without replacing plates or adjusting inks, leading to low costs for frequent design updates.
5.Eco-friendly with less waste
No waste from gravure plate cleaning and residual ink. On-demand printing avoids mass stock of unused packaging. Low-odor food-grade inks meet safety standards for food direct-contact packaging.
6.Compatible with most flexible packaging materials
It can print on matte film, glossy film, aluminized film, pure aluminum foil, holographic film, retort-resistant film and most common flexible packaging rolls, fitting all bag styles including stand-up pouches, three-side seal bags, eight-side seal bags and spout pouches.
7.Zero extra cost for design revisions
Minor modifications to packaging texts, patterns and logos only require adjusting digital files before printing, with no additional plate-making fees, offering outstanding cost performance for brands that frequently update packaging designs.
Asuwant Plastic Packaging Co., Ltd. is a professional packaging bags and paper boxes manufacturer. Accept digitial printing and gravure printing. ASUWANT main products are Food packaging bags, Child-resistant bags, Mylar bags, Coffee bags, Kraft paper bags, Pet food bags, different kinds of packaging bags and paper boxes , glass bottles.
ASUWANT products are mainly exported to United states,Canada, France, Italy, Japan ,Australia,Middle East and 20 other countries and regions.We are QS.SO9001 BRC SEDEX .FSC GRS certificated. Contact us>>>
